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Forging press / screw - 5 500 - 50 000 kN
This screw press has improved economical and technical features that allow it to be far ahead of competing brands that are currently on the market. It features rotating linear motion, which has...
Forging press / screw - 5 500 - 50 000 kN
This screw press has improved economical and technical features that allow it to be far ahead of competing brands that are currently on the market. It features rotating linear motion, which has been developed using the brushless linear motor concept of other models. As a result, this product has permanent magnets affixed to the flywheel rotor and, on the press frame, the stators are fixed.
This simply constructed solution serves to make the flywheel mechanisms resistant to strong decelerations and vibrations that are needed for the press to serve its typical functions. The linear motor offers both high efficiency and considerably dynamic performance. It also provides the reduced wearing of the dies due to the higher impact speed it produces.
This simply constructed solution serves to make the flywheel mechanisms resistant to strong decelerations and vibrations that are needed for the press to serve its typical functions. The linear motor offers both high efficiency and considerably dynamic performance. It also provides the reduced wearing of the dies due to the higher impact speed it produces.
Forging press / screw - 2 700 - 16 000 kN | PVS, PVX series
The PVS and PVX are a series of friction screw presses manufactured by Ficep. It offers technical enhancement for a wide variety of applications including...
Forging press / screw - 2 700 - 16 000 kN | PVS, PVX series
The PVS and PVX are a series of friction screw presses manufactured by Ficep. It offers technical enhancement for a wide variety of applications including the hot forging of steel, brass and aluminium, and coining. Its energy level can be conveniently adjusted to allow the improvement of energy consumption. Additionally, it can be easily attached to an automatic forging system.
The series have a screw diameter ranging between 160 to 410 mm, a nominal force ranging between 2700 to 16000 kN, a maximum continuous force ranging between 4350 to 25600 kN, and a gross energy ranging between 17 to 300 kJ.
The series have a screw diameter ranging between 160 to 410 mm, a nominal force ranging between 2700 to 16000 kN, a maximum continuous force ranging between 4350 to 25600 kN, and a gross energy ranging between 17 to 300 kJ.
Hardening press
This press-hardening system is a new and very complex manufacturing method, which comes with various influencing factors in terms of the quality of components and the cycle time. In...
Hardening press
This press-hardening system is a new and very complex manufacturing method, which comes with various influencing factors in terms of the quality of components and the cycle time. In addition, the manufacturer is one of the undeniable market leaders in the press hardening area, with more than 40 such lines already installed. The manufacturer is also experienced in the entire process chain, from the blank to the finished parts.
The experts in the field of press building, automation, tooling, process development and laser technology are continuously working on optimizing and studying the process further, while at the same time offering support for the customer, using their experience and knowledge.
The experts in the field of press building, automation, tooling, process development and laser technology are continuously working on optimizing and studying the process further, while at the same time offering support for the customer, using their experience and knowledge.
Hardening press / press
Press hardening is still a relatively new, very complex manufacturing method with numerous influencing factors on cycle time and component quality. As the world market leader...
Hardening press / press
Press hardening is still a relatively new, very complex manufacturing method with numerous influencing factors on cycle time and component quality. As the world market leader in the area of press hardening (with more 40 such lines installed), Schuler possesses unique know-how encompassing the entire processing chain from the blank to the finished part. Our experts from the fields of process development, press building, tooling, automation and laser technologies are continuously studying and optimizing the process. They also continuously support the customer with their knowledge and experience from the engineering and planning stages through to production start-up.
Forging press / servo-driven / press - 12500 - 31500 kN
Description
In forging presses with ServoDirect Technology, several torque motors act on a main shaft via a step-down gear unit. These types of presses are suitable for single-stroke operation as well as forging...
In forging presses with ServoDirect Technology, several torque motors act on a main shaft via a step-down gear unit. These types of presses are suitable for single-stroke operation as well as forging...
Forging press / servo-driven / press - 12500 - 31500 kN
Description
In forging presses with ServoDirect Technology, several torque motors act on a main shaft via a step-down gear unit. These types of presses are suitable for single-stroke operation as well as forging in continuous operation. The stroke rate and forging speed can be optimally adapted to the part. Production output levels are increased by shorter pressure contact times and a corresponding lower heat input into the dies.
Your advantages
High efficiency with optimum productivity levels
Great flexibility due to adaptable slide movements
Rigid configuration with triple bearings for the crankshaft
Short pressure contact times and low heat input
Wear-free single-stroke operation is possibleli>
Immediate access to the die installation space, for example in tryout mode
Station to station part handling with minimal speed
In forging presses with ServoDirect Technology, several torque motors act on a main shaft via a step-down gear unit. These types of presses are suitable for single-stroke operation as well as forging in continuous operation. The stroke rate and forging speed can be optimally adapted to the part. Production output levels are increased by shorter pressure contact times and a corresponding lower heat input into the dies.
Your advantages
High efficiency with optimum productivity levels
Great flexibility due to adaptable slide movements
Rigid configuration with triple bearings for the crankshaft
Short pressure contact times and low heat input
Wear-free single-stroke operation is possibleli>
Immediate access to the die installation space, for example in tryout mode
Station to station part handling with minimal speed
Forging press / double motor / press - 12500 - 63000 kN | PK 3150
Description
The DualDrive concept for crank presses makes it possible to move through the top dead center position at a very low ram speed, and move through the bottom dead center position at a very high ram speed. The forging press is equipped with two drives for this kind of high-performance.
Main drive. A conventional main...
The DualDrive concept for crank presses makes it possible to move through the top dead center position at a very low ram speed, and move through the bottom dead center position at a very high ram speed. The forging press is equipped with two drives for this kind of high-performance.
Main drive. A conventional main...
Forging press / double motor / press - 12500 - 63000 kN | PK 3150
Description
The DualDrive concept for crank presses makes it possible to move through the top dead center position at a very low ram speed, and move through the bottom dead center position at a very high ram speed. The forging press is equipped with two drives for this kind of high-performance.
Main drive. A conventional main drive with flywheel, clutch / brake combination with freewheel and planetary gear unit.
Auxiliary drive. A controlled auxiliary drive for the sections in which no forging takes place. With this drive concept, called DualDrive, it is possible to vary the ram speeds between 6 and 12 strokes / min. in the TDC area and between 60 and 120 strokes / min. in the BDC area. As a result, the die contact times can be cut to a minimum, thereby extending the die life.
Also, the time available for die cooling and for parts transport is longer. This means the productivity of the press can be increased significantly by full capacity utilization. Output rates of up to 40 parts / min are possible, depending on the part size.
Your advantages
The die contact times can be cut to a minimum, thereby extending the die life
Also, the time available for die cooling and for parts transport is longer
The productivity of the press can be increased significantly by full capacity utilization
The DualDrive concept for crank presses makes it possible to move through the top dead center position at a very low ram speed, and move through the bottom dead center position at a very high ram speed. The forging press is equipped with two drives for this kind of high-performance.
Main drive. A conventional main drive with flywheel, clutch / brake combination with freewheel and planetary gear unit.
Auxiliary drive. A controlled auxiliary drive for the sections in which no forging takes place. With this drive concept, called DualDrive, it is possible to vary the ram speeds between 6 and 12 strokes / min. in the TDC area and between 60 and 120 strokes / min. in the BDC area. As a result, the die contact times can be cut to a minimum, thereby extending the die life.
Also, the time available for die cooling and for parts transport is longer. This means the productivity of the press can be increased significantly by full capacity utilization. Output rates of up to 40 parts / min are possible, depending on the part size.
Your advantages
The die contact times can be cut to a minimum, thereby extending the die life
Also, the time available for die cooling and for parts transport is longer
The productivity of the press can be increased significantly by full capacity utilization
Hydraulic press / extrusion / cold / forging - 40 000 kN | MH series
The superior flexibility of hydraulic systems is mostly due to the ability of the user to configure program forces, strokes and speeds to cater to the individual application, which is why cold forging is a preferred solution. Multi station and single hydraulic presses boast an infinite...
Hydraulic press / extrusion / cold / forging - 40 000 kN | MH series
The superior flexibility of hydraulic systems is mostly due to the ability of the user to configure program forces, strokes and speeds to cater to the individual application, which is why cold forging is a preferred solution. Multi station and single hydraulic presses boast an infinite working capacity and provide perks particularly for extended shaft designed parts. RingValve is Schuler's patented offering in the prefill valves segment and substantially reduces the cycle time of the hydraulic press. These valves offers speedy filling of the hydraulic cylinders while rapid closing.
Furthermore, the pressure in the cylinder can be discharged fast so that the slide is able to begin the return stroked without any delays. Unlike conventional prefill valves available in the market, RingValve can be opened under increased pressure at bottom dead center,which greatly reduces the the press release part of the cycle. Presses that are equipped with three cylinders enable DFC (Dynamic Force Control) to be utilized. The flow of oil is automatically directed to one, two or all three cylinders depending on the desired force.
Furthermore, the pressure in the cylinder can be discharged fast so that the slide is able to begin the return stroked without any delays. Unlike conventional prefill valves available in the market, RingValve can be opened under increased pressure at bottom dead center,which greatly reduces the the press release part of the cycle. Presses that are equipped with three cylinders enable DFC (Dynamic Force Control) to be utilized. The flow of oil is automatically directed to one, two or all three cylinders depending on the desired force.
Forging press / mechanical
After extensive research, Fagor Arrasate developed two highly efficient and flexible lines of mechanical forging presses, specifically designed for the continuous flash-forging process, normally...
Forging press / mechanical
After extensive research, Fagor Arrasate developed two highly efficient and flexible lines of mechanical forging presses, specifically designed for the continuous flash-forging process, normally used in high production applications to minimize material loss. This forging method requires a billet feeder, a furnace, a billet positioning device, press, transfer and run-out and part cooling belt. The Fagor models use a new head driven, mechanical injector or servomotor, with slide movement, specifically designed for the task at hand. The servomotors also offer added control over both stroke and movement. In order to facilitate part transfer between different stations, these devices are equipped with a 4th generation, patented, high-performance electronic transfer unit.
Forging press / screw
The Gamei brand manufactured PHG screw presses provide different advantages, such the capability of being able to attain maximum speed after 50% of...
Forging press / screw
The Gamei brand manufactured PHG screw presses provide different advantages, such the capability of being able to attain maximum speed after 50% of stroke with the chance of using dies of various heights. They are designed to produce a greater investment ratio and efficiency.
These PHG screw presses have a screw nut placed on the slide, with the impact only taking place against the larger diameter, not on the screw's bottom section. The nut does not guide the screw, which means it suffers less, increasing reliability and durability by extending the unit's service life.
These PHG screw presses have a screw nut placed on the slide, with the impact only taking place against the larger diameter, not on the screw's bottom section. The nut does not guide the screw, which means it suffers less, increasing reliability and durability by extending the unit's service life.