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Hose transfer machine - FLEX CELL 5
The new version of the transfer Flex Cell 5 has met a great success in the automotive sector thanks to the...
Hose transfer machine - FLEX CELL 5
The new version of the transfer Flex Cell 5 has met a great success in the automotive sector thanks to the following advantages compared with the traditional machining centers:
favorable price/productivity ratio
less need for personnel on the production line
less need for space compared to volumes produced
lower energy consumption
easier automation of the production lines
favorable price/productivity ratio
less need for personnel on the production line
less need for space compared to volumes produced
lower energy consumption
easier automation of the production lines
CNC transfer machine / trunnion - 220 x 100 x 100 mm | PRO-FLEX
PROFLEX is a horizontal spindle ("trunnion" type) transfer machine with sliding...
CNC transfer machine / trunnion - 220 x 100 x 100 mm | PRO-FLEX
PROFLEX is a horizontal spindle ("trunnion" type) transfer machine with sliding headstock, gathering advantages of transfer machines and turning centers. Having a tailored flexibility for specific requirements, it is offered in various modular configurations, easily reconfigured for future process demands.
Rotary transfer machine / CNC / high-output - 80 x 150 x 100 mm | TRANSTABLE TRT
A part is best machined on a Transtable TRT when the requirement is for high output volumes coupled...
Rotary transfer machine / CNC / high-output - 80 x 150 x 100 mm | TRANSTABLE TRT
A part is best machined on a Transtable TRT when the requirement is for high output volumes coupled with a short cycle time. The transfer capability of the Transtable TRT has a dual purpose, in that the rigidity typical of mechanical/hydraulic machines is enhanced using CNC units so as to allow the handling of parts with different dimensions, provided that the geometry is similar.
Rotary transfer machine / CNC - 150 x 200 x 200 mm | TRANSTABLE MAGNUM TRM
The TRM Magnum is a new generation rotary table transfer machine for medium - to high - volume production, and is part of the Transtable family.
The intensive R&D efforts resulted in a rigid machine configuration, and with the strong column structure Giuliani is offering an innovative machine solution for many difficult production problems.
The...
The intensive R&D efforts resulted in a rigid machine configuration, and with the strong column structure Giuliani is offering an innovative machine solution for many difficult production problems.
The...
Rotary transfer machine / CNC - 150 x 200 x 200 mm | TRANSTABLE MAGNUM TRM
The TRM Magnum is a new generation rotary table transfer machine for medium - to high - volume production, and is part of the Transtable family.
The intensive R&D efforts resulted in a rigid machine configuration, and with the strong column structure Giuliani is offering an innovative machine solution for many difficult production problems.
The TRM MAGNUM has been designed for more demanding and more complex parts compared to the standard Transtable.
The 200x500x100mm work envelope is a perfect size to handle the majority of Parts in the automotive, refrigerator compressor, hydraulic and mechanical Industry. This work envelope also allows to machine two parts with smaller dimensions simultaneously which will double the productivity.
The modular concept of the TRM Magnum allows Giuliani to equip the machine not only with the standard CNC single or double spindle units, but also with a six-spindle turret head, which allows sequential machining operations, such as tapping, drilling and milling in each station. This is giving the TRM Magnum the flexibility, which is required for simultaneous engineering and future product changes and developments.
All these combined features, the rigidity expected of a transfer machine, the flexibility, large number of tools available and the many possible configurations to machine a large variety of parts is making the TRM Magnum a unique Machine Tool.
The intensive R&D efforts resulted in a rigid machine configuration, and with the strong column structure Giuliani is offering an innovative machine solution for many difficult production problems.
The TRM MAGNUM has been designed for more demanding and more complex parts compared to the standard Transtable.
The 200x500x100mm work envelope is a perfect size to handle the majority of Parts in the automotive, refrigerator compressor, hydraulic and mechanical Industry. This work envelope also allows to machine two parts with smaller dimensions simultaneously which will double the productivity.
The modular concept of the TRM Magnum allows Giuliani to equip the machine not only with the standard CNC single or double spindle units, but also with a six-spindle turret head, which allows sequential machining operations, such as tapping, drilling and milling in each station. This is giving the TRM Magnum the flexibility, which is required for simultaneous engineering and future product changes and developments.
All these combined features, the rigidity expected of a transfer machine, the flexibility, large number of tools available and the many possible configurations to machine a large variety of parts is making the TRM Magnum a unique Machine Tool.
Rotary transfer machine / CNC / 8-position / 6-position - 6 - 8 | TRANSCENTER TRC
Designed to guarantee maximum levels of flexibility, the Transcenter TRC is essentially an assembly of CNC modules operating horizontally, verically or skew, in combination with a rotary table that carries "satellite" tables capable of positioning the work at any given angle relative to its verical axis. A Workpiece is best machined on a Transcenter TRC when...
Rotary transfer machine / CNC / 8-position / 6-position - 6 - 8 | TRANSCENTER TRC
Designed to guarantee maximum levels of flexibility, the Transcenter TRC is essentially an assembly of CNC modules operating horizontally, verically or skew, in combination with a rotary table that carries "satellite" tables capable of positioning the work at any given angle relative to its verical axis. A Workpiece is best machined on a Transcenter TRC when numerous operations need to be carried out on families of similar pieces.
Produced in versions with 6 and 8 stations.
Electromechanically driven rotary table with precision Hirth type triple gear wheel indexing mechanism.
Indexable (Hirth) or continous rotary clamping fixtures with CNC programmable rotation located on the top of the table, allowing pieces to be machined on all sides except the clamped side.
Machining by interpolation also posssible.
One work unit per station (horizontal or verical).
4 CNC axes on each unit (X, Y, Z plus spindle rotation), with equipment including single or double spindle, motorized spindles, 6-spindle revolver and other multi-spindle tool turrets. Spindles designed to allow through-the-spindle coolant flow.
Up to 7 work units with turrets can be installed on a Transcenter TRC, giving a maximum of 42 spindles. The tools of one turret at a given station can either work in sequence on one piece, or be assigned to perform selected operations on similar pieces.
Produced in versions with 6 and 8 stations.
Electromechanically driven rotary table with precision Hirth type triple gear wheel indexing mechanism.
Indexable (Hirth) or continous rotary clamping fixtures with CNC programmable rotation located on the top of the table, allowing pieces to be machined on all sides except the clamped side.
Machining by interpolation also posssible.
One work unit per station (horizontal or verical).
4 CNC axes on each unit (X, Y, Z plus spindle rotation), with equipment including single or double spindle, motorized spindles, 6-spindle revolver and other multi-spindle tool turrets. Spindles designed to allow through-the-spindle coolant flow.
Up to 7 work units with turrets can be installed on a Transcenter TRC, giving a maximum of 42 spindles. The tools of one turret at a given station can either work in sequence on one piece, or be assigned to perform selected operations on similar pieces.
Rotary transfer machine / high-accuracy - imo-compact
The imo-compact unit from imo berdorf ag is engineered with a 9 m² area and a 2.3 m height....
Rotary transfer machine / high-accuracy - imo-compact
The imo-compact unit from imo berdorf ag is engineered with a 9 m² area and a 2.3 m height....
Rotary transfer machine / high-accuracy - imo-smart
The imo-smart is a rotary transfer system from Imberdorf. It can accommodate 4-16 machining with more than 22 spindles which guarantee...
Rotary transfer machine / high-accuracy - imo-smart
The imo-smart is a rotary transfer system from Imberdorf. It can accommodate 4-16 machining with more than 22 spindles which guarantee...
Rotary transfer machine / high-accuracy - imo-space
The imo-space is a high-precision rotary transfer machine developed by imoberdorf ag. It is a rotary transfer system with 6...
Rotary transfer machine / high-accuracy - imo-space
The imo-space is a high-precision rotary transfer machine developed by imoberdorf ag. It is a rotary transfer system with 6 to 20 machining stations and at most 45 spindles. This machine is designed to have a large production potential. The imo-space delivers a ready to use machining solution and it is custom made according to the specific requirements. This allows is to cater a wide range of applications. Furthermore, the parts feed is carried out from bar stock through load handling.
CNC transfer machine / for machining / for bars - 5, 600 mm | Combyax T5-U6
It carries out drilling and tapping operations on both sides for items with from 2 to 12 holes, having variable distance between centres with NC settings. For some fixed distances between centres (e.g. 35 and 50 mm) hourly production can be increased. The revolving table is horizontal axis with 5 stations and 15 self-centring clamps. The machine is made...
CNC transfer machine / for machining / for bars - 5, 600 mm | Combyax T5-U6
It carries out drilling and tapping operations on both sides for items with from 2 to 12 holes, having variable distance between centres with NC settings. For some fixed distances between centres (e.g. 35 and 50 mm) hourly production can be increased. The revolving table is horizontal axis with 5 stations and 15 self-centring clamps. The machine is made up of the following units:
- 2 "UFE" 300 mm stroke electronic drilling machines, with inverter for spindle motor.
- 2 "UFME" 300 mm stroke drilling/tapping machines.
- 1 "CLFE" work centre with inverter for spindle motor.
- 1 "CLFME" work centre with controlled axis spindle motor.
To guarantee maximum stability and precision all the units are mounted on carriages with recycling ball guides, driver by digital brushless motors using preloaded ball recycling screws. The spindles are equipped with rapid tool holder connection. Extremely flexible it is able to change type of production very rapidly, for example, machining an item in the same family group, changing from 2 to 12 holes, all that is required is to recall the programme without having to carry out any manual adjustments. Programming can be carried out using USER FRIENDLY interface pages so that no-expert personnel are able to operate. In order to give the expert operator maximum flexibility, SIEMENS 840D numerical control can be programmed directly in ISO language.
- 2 "UFE" 300 mm stroke electronic drilling machines, with inverter for spindle motor.
- 2 "UFME" 300 mm stroke drilling/tapping machines.
- 1 "CLFE" work centre with inverter for spindle motor.
- 1 "CLFME" work centre with controlled axis spindle motor.
To guarantee maximum stability and precision all the units are mounted on carriages with recycling ball guides, driver by digital brushless motors using preloaded ball recycling screws. The spindles are equipped with rapid tool holder connection. Extremely flexible it is able to change type of production very rapidly, for example, machining an item in the same family group, changing from 2 to 12 holes, all that is required is to recall the programme without having to carry out any manual adjustments. Programming can be carried out using USER FRIENDLY interface pages so that no-expert personnel are able to operate. In order to give the expert operator maximum flexibility, SIEMENS 840D numerical control can be programmed directly in ISO language.
Hose transfer machine - Combyax T10-CL9
Flexible machining center, with rotary table having horizontal axis and 10 sta-tions,
37 axes controlled by CNC and 9 electronic...
37 axes controlled by CNC and 9 electronic...
Hose transfer machine - Combyax T10-CL9
Flexible machining center, with rotary table having horizontal axis and 10 sta-tions,
37 axes controlled by CNC and 9 electronic operating units for drilling/tapping mounted on a cross slide with interpolated axes.
There is the possibility of using up to 36 tools and working different pieces at the same productive cycle.
The machine can be used in the car spare parts, besides naturally in the taps, fittings and similar area.
Please feel free to contact our sales office for further examples and solutions.
37 axes controlled by CNC and 9 electronic operating units for drilling/tapping mounted on a cross slide with interpolated axes.
There is the possibility of using up to 36 tools and working different pieces at the same productive cycle.
The machine can be used in the car spare parts, besides naturally in the taps, fittings and similar area.
Please feel free to contact our sales office for further examples and solutions.
CNC transfer machine / for machining / for bars - 8, 125 mm | Combyax T8-U7
- FRAME BODY: Monolithic normalized steel structure with extremely high rigidity and great accessibility.
ROTATING TABLE: horizontal axes with 8 stations, Hirt toothed ring locking system, driven by a Brushless motor and a precision torque reducer,
rotation time 0.5s, total time (chip-chip) of 0.7s.
...
ROTATING TABLE: horizontal axes with 8 stations, Hirt toothed ring locking system, driven by a Brushless motor and a precision torque reducer,
rotation time 0.5s, total time (chip-chip) of 0.7s.
...
CNC transfer machine / for machining / for bars - 8, 125 mm | Combyax T8-U7
- FRAME BODY: Monolithic normalized steel structure with extremely high rigidity and great accessibility.
ROTATING TABLE: horizontal axes with 8 stations, Hirt toothed ring locking system, driven by a Brushless motor and a precision torque reducer,
rotation time 0.5s, total time (chip-chip) of 0.7s.
PIECE BLOCKING SYSTEM: dedicated brackets, adjustable closing force from 0 to 9000 kg.
LOADING/UNLOADING: dedicated manipulator or Cartesian robot
WORKING UNITS: 7 boring units - type U.F.E.125, 63A HSK coupling, stroke 125 mm., sleeve diameter 100 mm, advance via precision worm-screw/bearing driven by a Brushless motor, acceleration greater than 1g, asynchronous spindle motor driven by an inverter with vector control, power 9 kW in continuous service, S1 and 17 kW in service S6 40%, tool wear management, units fitted to electronic carriages for fast adaptation to different piece lengths at each production change and one unit fitted to an electronic cross carriage for making the lubrication hole in the foot and pin of the connecting rod. etc.
ELECTRONICS: Siemens motors and CNC 840D, integrated remote assistance
PROGRAMMING: ISO language or via user friendly PICCHI interface page in the user's language.
ROTATING TABLE: horizontal axes with 8 stations, Hirt toothed ring locking system, driven by a Brushless motor and a precision torque reducer,
rotation time 0.5s, total time (chip-chip) of 0.7s.
PIECE BLOCKING SYSTEM: dedicated brackets, adjustable closing force from 0 to 9000 kg.
LOADING/UNLOADING: dedicated manipulator or Cartesian robot
WORKING UNITS: 7 boring units - type U.F.E.125, 63A HSK coupling, stroke 125 mm., sleeve diameter 100 mm, advance via precision worm-screw/bearing driven by a Brushless motor, acceleration greater than 1g, asynchronous spindle motor driven by an inverter with vector control, power 9 kW in continuous service, S1 and 17 kW in service S6 40%, tool wear management, units fitted to electronic carriages for fast adaptation to different piece lengths at each production change and one unit fitted to an electronic cross carriage for making the lubrication hole in the foot and pin of the connecting rod. etc.
ELECTRONICS: Siemens motors and CNC 840D, integrated remote assistance
PROGRAMMING: ISO language or via user friendly PICCHI interface page in the user's language.
Hose transfer machine - 16 000 rpm | Combyax T10-U13
This machine is also able to work different parts from those indicated above and on the pictures.
Please feel free to contact our sales office for further examples and solutions.
- FRAME BODY: Monolithic normalized steel structure with extremely high rigidity and great accessibility.
- ROTARY TABLE: vertical axis with 10 stations, Hirth toothed ring locking system, driven...
Please feel free to contact our sales office for further examples and solutions.
- FRAME BODY: Monolithic normalized steel structure with extremely high rigidity and great accessibility.
- ROTARY TABLE: vertical axis with 10 stations, Hirth toothed ring locking system, driven...
Hose transfer machine - 16 000 rpm | Combyax T10-U13
This machine is also able to work different parts from those indicated above and on the pictures.
Please feel free to contact our sales office for further examples and solutions.
- FRAME BODY: Monolithic normalized steel structure with extremely high rigidity and great accessibility.
- ROTARY TABLE: vertical axis with 10 stations, Hirth toothed ring locking system, driven by a Brushless motor and a precision torque reducer,
- PIECE LOCKING SYSTEM: self-centering jaws, adjustable closing force
WORKING UNITS
4 Drilling units type U.F.E 125/40 on electronic carriage (X axis) with TILTING CNC control, on re-circulating fine feed rails, preloaded to provide rigidity and precision to the system
2 Threading units type U.F.M.E. 125/40 on electronic carriage (X axis) with TILTING CNC control, on re-circulating fine feed rails, preloaded to provide rigidity and precision to the system
3 Drilling units type U.F.E 125/40
2 Threading units type U.F.M.E. 125/40
2 Machining Centre type C.L.E 200/40 stroke 125 mm on re-circulating fine feed rails, preloaded to provide rigidity and precision to the system,
Spindle nose connection ISO 40,stroke Z axis 125mm, by means of preloaded re-circulating ball fine feed screw driven by Brushless servomotor
- INTEGRATED TELESERVICE: Remote diagnostic & Tele-service by internet including USB camera and headphones
PROGRAMMING: ISO language or via user friendly PICCHI interface page in the user's language.
- LOADING AND UNLOADING WITH AUTOMATIC SYSTEM
Please feel free to contact our sales office for further examples and solutions.
- FRAME BODY: Monolithic normalized steel structure with extremely high rigidity and great accessibility.
- ROTARY TABLE: vertical axis with 10 stations, Hirth toothed ring locking system, driven by a Brushless motor and a precision torque reducer,
- PIECE LOCKING SYSTEM: self-centering jaws, adjustable closing force
WORKING UNITS
4 Drilling units type U.F.E 125/40 on electronic carriage (X axis) with TILTING CNC control, on re-circulating fine feed rails, preloaded to provide rigidity and precision to the system
2 Threading units type U.F.M.E. 125/40 on electronic carriage (X axis) with TILTING CNC control, on re-circulating fine feed rails, preloaded to provide rigidity and precision to the system
3 Drilling units type U.F.E 125/40
2 Threading units type U.F.M.E. 125/40
2 Machining Centre type C.L.E 200/40 stroke 125 mm on re-circulating fine feed rails, preloaded to provide rigidity and precision to the system,
Spindle nose connection ISO 40,stroke Z axis 125mm, by means of preloaded re-circulating ball fine feed screw driven by Brushless servomotor
- INTEGRATED TELESERVICE: Remote diagnostic & Tele-service by internet including USB camera and headphones
PROGRAMMING: ISO language or via user friendly PICCHI interface page in the user's language.
- LOADING AND UNLOADING WITH AUTOMATIC SYSTEM
Hose transfer machine - 550 kW | Combyax T10-U32
Very FLEXIBLE Transfer machine with:
N. of stations 10 with rotating jaws
N. of spindles: 32
Cube work: 250x250x200 mm.
Power spindle drive:...
N. of stations 10 with rotating jaws
N. of spindles: 32
Cube work: 250x250x200 mm.
Power spindle drive:...
Hose transfer machine - 550 kW | Combyax T10-U32
Very FLEXIBLE Transfer machine with:
N. of stations 10 with rotating jaws
N. of spindles: 32
Cube work: 250x250x200 mm.
Power spindle drive: 9kW (S1), 14kW (S6)
N. of 3-axis machining centers: 2
N. of 4-axis machining centers: 6
N. of 5-axis machining centers: 2
Installed power: 550kW
N. of 3 spindles unit: 8
N. 2 full CNC tilting carriages
Total controlled axis: 72
Main turntable features:
driven by "torque" motor; time positioning 1.2 s.
Additional features:
coolant through the tools at 18 bars; sized chip conveyor for remove 800Kg/hour of chips
N. of stations 10 with rotating jaws
N. of spindles: 32
Cube work: 250x250x200 mm.
Power spindle drive: 9kW (S1), 14kW (S6)
N. of 3-axis machining centers: 2
N. of 4-axis machining centers: 6
N. of 5-axis machining centers: 2
Installed power: 550kW
N. of 3 spindles unit: 8
N. 2 full CNC tilting carriages
Total controlled axis: 72
Main turntable features:
driven by "torque" motor; time positioning 1.2 s.
Additional features:
coolant through the tools at 18 bars; sized chip conveyor for remove 800Kg/hour of chips