Casting: casting Pouring systems, die casting machines

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Shell molding machine - 10 500 - 44 000 kN | Carat

Carat is a two-platen die casting machine made by Bühler that is available in 13 sizes with a locking force from 10,500 to 44,000 kN. Special casting units can be adapted to their intended application which makes the Carat the best solution for customers...

Shell molding machine - 10 500 - 44 000 kN | Carat

Carat is a two-platen die casting machine made by Bühler that is available in 13 sizes with a locking force from 10,500 to 44,000 kN. Special casting units can be adapted to their intended application which makes the Carat the best solution for customers...

Shell molding machine / cold chamber - 3 400 - 8 400 kN | Ecoline

Ecoline is a cold-chamber die casting machine series with a locking force ranging from 3,400 to 8,400 kN. It is the ideal solution for casting components of low complexity and with a shot weight up to 13 kg of aluminum. The Ecoline combines...

Shell molding machine / cold chamber - 3 400 - 8 400 kN | Ecoline

Ecoline is a cold-chamber die casting machine series with a locking force ranging from 3,400 to 8,400 kN. It is the ideal solution for casting components of low complexity and with a shot weight up to 13 kg of aluminum. The Ecoline combines...

Shell molding machine / cold chamber - 10 500 - 42 000 kN | EVOLUTION

Evolution is a horizontal cold chamber machine series with locking forces of 2,600 to 9,000 kN. Evolution is the ideal solution for manufacturing cast parts of medium to high complexity. The machine is well-suited to customers who have the highest expectations for their castings and require...

Shell molding machine / cold chamber - 10 500 - 42 000 kN | EVOLUTION

Evolution is a horizontal cold chamber machine series with locking forces of 2,600 to 9,000 kN. Evolution is the ideal solution for manufacturing cast parts of medium to high complexity. The machine is well-suited to customers who have the highest expectations for their castings and require...
Inductotherm

Pouring line automatic foundry -



Pressure Pour Systems:
Inductotherm direct (pressure) pour systems are capable of handling ferrous and copper-based metals, and combine the precision of a stopper rod...

Pouring line automatic foundry -

Pressure Pour Systems:
Inductotherm direct (pressure) pour systems are capable of handling ferrous and copper-based metals, and combine the precision of a stopper rod mechanism with the metal capacity and accurate temperature control of a channel-type induction heated vessel.

The pressure in the holding vessel is used to maintain a constant metal level in the stopper pouring box, but not to regulate pouring.

The furnace moves on both x and y axes, and is able to adjust for varying sprue locations. Pouring is accomplished by raising and lowering the stopper rod, which can be controlled manually or automatically with great accuracy because of its quick response time and precise movement.
Yizumi

Shell molding machine / cold chamber - DM series



High performance: maximum air injection speed≥ 8m/s; pressure building time ≤15ms.
Electrical proportional control of system pressure and flow, with multi-stage pressure and speed control, and low-pressure die close protection function.
Four stages control of injection speed and pressure, independent high-speed and intensification...

Shell molding machine / cold chamber - DM series

High performance: maximum air injection speed≥ 8m/s; pressure building time ≤15ms.
Electrical proportional control of system pressure and flow, with multi-stage pressure and speed control, and low-pressure die close protection function.
Four stages control of injection speed and pressure, independent high-speed and intensification injection accumulators, and two intensification activation ways, namely, position and pressure.
High rigidity platen, high tensile alloy hard chrom plated tie bar.
Siemens PLC control system (with touch screen) with fast, stable, safe and reliable operation, high precision, and functions such as production management, trouble diagnosis, and 50 sets mold parameters storage.
Hydraulic driven gear-type mould height adjusting mechanism.
Reliable and durable electrical and hydraulic components of world famous brand.
Central electrical lubrication system, independent grease lubrication mold height adjusting mechanism.
High-speed hydraulic ejection and core-pulling devices.
Electricity-saving, high and low pressure dual-pump system (Vickers/TKS).
Die close and die open stroke with proportional control.
DDC system and fast accumulation shorten production cycle efficiently.
Injection system adopts European standard design with multi injection positions with easy adjustment and high precision, suitable for all kinds of mould.

Shell molding machine / cold chamber - ARC series

Once the servo control system receives the signal, it controls and adjusts the servo valve according to the feedback from the injection process and the signals from the injection position sensor. Thus the servo...

Shell molding machine / cold chamber - ARC series

Once the servo control system receives the signal, it controls and adjusts the servo valve according to the feedback from the injection process and the signals from the injection position sensor. Thus the servo control of the injection process is realized.
Featuring:

Superior Injection Performance
Max. injection speed ≥10m/s
Adjustable range: 0.05m/s-10m/s
Pressure building time: ≤10ms
Switching time from slow speed to high speed: ≤15ms

Precise Closed-loop Control Technology
More than 8 stages of flexible control settings.
Real time control scan cycle ≤ 1ms.
Precise measurement and real time closed-loop control of injection position, speed and pressure.
Constant acceleration in slow injection

Shell with hot chamber molding machine - HM series

Hydraulic gear type mode adjusting mechanism ensures fast adjusting, stable clamping and high durability.
Central automatic lubrication system with periodical lubrication and safe checking function assures toggle works under perfect lubrication.
Control panel with easy operation and safe locking protection design.
High and low pressure dual-pump ensures high...

Shell with hot chamber molding machine - HM series

Hydraulic gear type mode adjusting mechanism ensures fast adjusting, stable clamping and high durability.
Central automatic lubrication system with periodical lubrication and safe checking function assures toggle works under perfect lubrication.
Control panel with easy operation and safe locking protection design.
High and low pressure dual-pump ensures high speed and energy saving.
Reliable and durable automatic sprayer assures fast and stable production.
Swedish BENTONE burner with advantages of stable flam, easy adjustment and energy-saving; Durable HONEY WELL controller is suitable for frequent start-up;
Imported transducer for clamping and opening stroke controlling assures high precision.
Alarm information display
Flexible data setting
Siemens PLC control system
Diagonal five point toggle was made of ductile cast iron with high rigidity and high durability; integrated tail platen with high rigidity assures stable mold opening and closing.
High-strength steel alloy tie bar with chromium plated for high wear resistance and long service life.
Thickened platen was made of excellent ductile cast iron with high rigidity, even stress and little distortion, which ensures the stability of die casting machine.
Two stage injection control, suitable for producing high quality castings.
Electric proportional control system pressure and flow; Injection speed can reach over 5m/s; Parameters can be set on the screen.

Shell molding machine / cold chamber - DM180, DM2000 series



High performance: maximum air shot speed ≥ 8m/s; Intensification building time: DM140-DM900 ≤ 15m/s; DM1000-DM3000≤ 20m/s.
The injection system adopts high-precision displacement encoder with accurate control of injection position and high repeatability.
Completely enclosed machine safety...

Shell molding machine / cold chamber - DM180, DM2000 series

High performance: maximum air shot speed ≥ 8m/s; Intensification building time: DM140-DM900 ≤ 15m/s; DM1000-DM3000≤ 20m/s.
The injection system adopts high-precision displacement encoder with accurate control of injection position and high repeatability.
Completely enclosed machine safety cover.
Multi injection positions.
Huge mold size meets various production demands.
Multi-sets of core pulling devices and various combinations of core movements for die castings of complicated shapes.
Central electric dual lubrication system.
Equipped with imported gas mixing device, fully enclosed quantitative casting melting furnace.
Hydraulic-driven gear-type automatic die adjustment unit, easy operation and high precision.
Siemens PLC control system (touch screen) with functions such as production management, trouble diagnosis, and 50 sets mold parameter storage.
Electrical proportional control of system pressure and flow, with multi-stage pressure and speed control, and low-pressure mold clamping protection function.
Optional auxiliary equipment includes automatic spraying robot, extracting robot, trimming machine and mold temperature controlling machine, etc, for automatic production and higher product quality.

Shell molding machine / cold chamber - DM1000, DM3000 series

DBL control technology and electrical proportional control of injection system with high precision and high reliability; Four stages control of injection speed and pressure, independent high-speed and intensification injection accumulators, and two intensification activation ways, namely, position and pressure.
Electrical proportional control of system pressure and flow, with multi-stage pressure...

Shell molding machine / cold chamber - DM1000, DM3000 series

DBL control technology and electrical proportional control of injection system with high precision and high reliability; Four stages control of injection speed and pressure, independent high-speed and intensification injection accumulators, and two intensification activation ways, namely, position and pressure.
Electrical proportional control of system pressure and flow, with multi-stage pressure and speed control, and low-pressure die clamping protection function.
Precise injection curve display PPS technology and intelligent quality control system with defective product alarm.
Hydraulic tie bar extraction device fixed on the upside of operation panel enables customer to change large mold easier, faster and more convenient.
Improved mold adjusting TC technology ensures mold adjustment under low pressure.
Siemens PLC control system (10" color touch screen) with fast, stable, save and reliable operation, high precision, and functions such as production management, trouble diagnosis, and 100 sets mold parameter storage.
Reliable and durable electrical and hydraulic components of famous brand (Parker/ Rexroth/ Vickers/Yuken).
Central electric dual lubrication system, independent Albany grease lubrication mold adjusting structure.
Dual hydraulic locking for core-pulling, multi-sets core pulling devices, high speed hydraulic ejection devices.
Mold clamping DDC technology, fast clamping system, and fast energy-storing system, shorten production cycle efficiently.
Injection system adopts European bar-type design with multi injection positions, easy adjustment and high precision, suitable for all kinds of molds..
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